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SYNG SWG 100 Application
SYNG SWG 100 Analyzer INT EX

SWG 100 SYNGAS EX- Analyzer

SYNG SWG 100 Application
SYNG SWG 100 Analyzer INT EX

The stationary analyzer for continuous Syngas measurements in ZONE 2

for use in industrial safe or hazardous areas Zone 2, or in areas with increased safety levels

The analyzer can be installed in outdoor or indoor locations, it can sample dry or wet syngas, for high or low-pressure applications, low pressurized gas can be used for multiple sampling points.


Description

Features:

  • Designed for use in industrial safe or hazardous area Zone 2, or in areas with an increased safety levels
  • Can be installed in outdoor or indoor location
  • Can sample dry or wet syngas
  • Can sample pressurized or low pressure gas
  • Can be used from single or double sampling points.

Applications:

CH4, CO, CO2 Measured, Continuous Emission Monitoring, Iron / Steel Industry, O2, Process / Syngas, simple, Universities / Laboratory

The stationary analyzer for continuous Syngas measurements in ZONE 2

for use in industrial safe or hazardous areas Zone 2, or in areas with an increased safety level.

The analyzer can be installed in outdoor or indoor locations, and it can sample dry or wet syngas, for high or low-pressure applications, low pressurized gas can be used for multiple sampling points.

  • For use in industrial safe or hazardous areas Zone 2, or in areas with an increased safety level
  • IP65 stainless steel cabinet, also for use outdoors with mandatory sun and rain protection
  • All stainless steel piping and fittings inside the analyzer
  • Accurate measurements, using NDIR and thermal conductivity technology
  • Sampling from low suction -100 mbar up to high pressure +200 mbar gas pipe
  • Direct measurement (no dilution) of moisture sample gas, with pressure and temperature compensation
  • Multiple sampling point monitoring (up to a total of 6 gas ports plus 1x calibration gas port) with one analyzer
  • Optionally, up to 3 sample gas ports can be additionally configured as calibration gas port
  • Flow restriction at the gas inlet for high-pressure systems with sample gas cut-off in case of system alarm (e.g. gas leakage)
  • Note: All sample gas inputs use the same process gas recirculation!
  • Industry-compatible rugged design, easy and fastest service design
  • Ready to run delivery, minimum installation work

OPTIONALLY

  • NDIR bench for CO-CO₂-CH₄ analysis
  • (using selective CH₄ measurement)
  • O₂ paramagnetic cell measurement
  • H₂S electrochemical cell measurement, H₂ immune
  • H₂ thermal conductivity detector measurement with cross-interference correction
  • RS485 to USB or Profibus or Ethernet converter
  • I/O modules with 4 channel 4–20 mA analog output and 2 alarm relays
  • Sample gas washing device, for tar-free sample gas
  • Different extraction probes are available, certified for ZONE 2
  • Different lengths of heated and temperature-regulated sampling lines
Measured components Method Range Resolution Accuracy
CO Carbon Monoxide NDIR 0 … 100% 0.01 Vol.-% 0.2 Vol-% or 2% reading**

or 0.1 % of reading after calibration**

CO2 Carbon Dioxide NDIR 0 … 100% 0.01 Vol.-% 0.2 Vol-% or 1% reading**

or 0.1 % of reading after calibration**

CH4 Methane NDIR 0 … 100% 0.01 Vol.-% 0.2 Vol-% or 1% reading**

or 0.1 % of reading after calibration**

O2 Oxygen Paramagnetic 0 … 25% 0.01 Vol.-% 0.1% absolute
H2S Hydrogen Sulfide Electro-chemical 0 … 2,000 / 5,000 ppm* 1 ppm ± 10 ppm / 5 % (0 … 500 ppm) / 10 % (> 500 ppm)
H2 Hydrogen TCD 0 … 1.00 / 100% 0.1 % 0.5% or 2% reading**

 

 

Calculated values  
N2 Nitrogen Difference to 100%
Calorific value 0 … 50 MJ/m3 or MJ/kg

 

 

General technical data  
HMI                                                       (human machine interface)

 

3.5″ TFT color display
Keyboard, password-protected operation
4 x analog output 4–20 mA, floating, max. load 500 R
4 x analog input 4–20 mA, passive inputs
2 alarm relays, potential free contacts 24 Vdc/5 A
RS485 digital interface (Modbus RTU)
System safety components Multi-stage monitored enclosure atmosphere

Stainless steel flow restrictor orifice

Sample gas shut-down solenoid valve

Power supply cut-off in case of system alarm

Sample conditioning Stainless steel gas fittings with 1/8″ ID threads

Electric gas cooler (Peltier) with constant dew point +5° C

Teflon particulate filter, internal Viton hosing

Syngas condensate pump with ejector

Monitored and regulated sample gas flow 60 l/h

Sample gas inlet pressure: –100 mbar to + 200 mbar

Sample gas venting: atmospheric pressure

Enclosure dimensions 27.55” x 23.61” x 8.26” (700 x 600 x 210mm) (H x W x D) for wall or rack mounting
Weight 143 lbs. (65 kg)
Protection class IP65, stainless steel
Operating conditions 41 … 113 °F (+5 … +45 °C) or 14 … 113 °F (-10 … +45 °C) with cabinet heating
Cabinet conditioning Cabinet heater 300 W
Power supply Universal 90–240 Vac / 47–63 Hz / 200 W, 500 W with heater
Installation site Indoor or outdoor (with sun/rain protection cover)

 

 

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